Wire Harness For Automotive em i wanpela 'custom wiring assembly' bilong pawa, kontrol, sefti, na ilektronik sistem bilong kar, na i sapotim ol prototaip divelopmen na prodaksen oda wantaim ol samting we i stret long lektrikel akiteksa bilong kar.
Teknikel Spesifikasen
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Samting |
Ol spesifikesen |
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Voltej bilong aplikesen |
Ol waia bilong ol ka; 300-800 V bilong nupela-eneji kar hai-voltej sistem |
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Tempereja bilong wok |
-40 digri i go long 125 digri ; inap long 150 digri long sampela kondisen bilong ensin-kompatmen |
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Kondakta |
Kopa; aluminium i stap bilong daunim hevi |
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Waia ges |
Ol i makim bihainim hevi bilong nau, wok bilong seket, na ol samting bilong 'harness' |
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Kaun bilong seket |
Ol i stretim bihainim pawa, kontrol, signal, na komunikesen seket |
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Insulesen bilong waia |
Ol i makim 'automotive-grade insulation' bihainim ol samting bilong tempereja, kemikel, 'flame-retardant', na 'voltage' |
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Komyunikesen |
CAN FD, FlexRay, Automotive Ethernet |
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Data reit |
Mbps i go long Gbps, i dipen long komunikesen sistem |
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Ol standet we i stret |
ISO 6722, SAE, LV |
Konfiguresen bilong Konekta na Teminal
Konekta i wankain
Ol i makim ol kain konekta na ol 'mating interface' bihainim 'vehicle system' na 'harness droing'. Ol spesifikasen bilong konekta o ol fisikel sempel i stap pinis ol i ken givim bilong mekim wankain.
Koneksen bilong Teminal
Ol kain 'terminal' na ol 'crimping specifications' i wankain olsem ol konekta, sais bilong waia, na ol samting we 'circuit' i nidim.
Kontektim na lokim
Ol samting bilong stretim kontek, posisen bilong 'terminal', 'connector locking', na ol samting bilong pasim 'sealing' ol i konfemim bihainim 'mating interface'.
Ol Hai-Voltej Intafeis
Ol hai-voltej konekta i ken putim ol insulet kontek, silding, orens ausait siting, na HVIL koneksen bihainim lektrikel akiteksa bilong kar.
Struksa bilong Harnes na Fisikel Konfigurasen
Layout bilong Seket na Brens
Ol i makim grup bilong ol 'circuit', ol ples bilong ol 'branch', ol longpela bilong ol 'branch', na 'power/signal separation' bihainim droing bilong 'harness'.
Proteksen bilong masin
Ol 'corrugated tubing', ol 'braided polyester sleeves', na 'cloth tape' i save lukautim ol hap bilong 'harness' long 'abrasion', 'vibration', na 'contact' wantaim ol samting bilong kar.
Roting na Instolesen
Longpela bilong 'harness', ol hap we i ken ben, ol 'fixing point', ol 'clip', na ol samting bilong rausim kar i stret wantaim rot bilong putim kar.
Ol Aplikesen bilong Sistem bilong Ka
Nupela Eneji Pawa Tren
Traksen bateri, inveta, lektrik draiv yunit, DC-DC konveta, sasing sistem, na ol hai-voltej distribusen seket.
Chassis & Safety Systems
ABS/ESP, EPS, SRS, TPMS, na ol narapela 'chassis control' na 'safety circuits'.
Bodi na Kebin Elektroniks
Ol modul bilong dua, HVAC, ol sia mota, ol windo reguleta, lait, na ol narapela bodi ilektronik seket.
ADAS & Vehicle Electronics
Radar, LiDAR, ol kamera, ol sensa, na ol koneksen i go long kontrol bilong kar o ol sistem bilong kontrolim domen.
Kastom Divelopmen na Enjiniaring
Droing na Sempel Riviu
Divelopmen i stat long piksa bilong kastoma, piksa bilong waia, BOM, o sempel bilong 'harness' we i stap pinis. Ol i save glasim ol bikpela samting, ol 'circuit', na ol samting bilong 'interface' pastaim long ol i wokim.
Konfemesen bilong Enjiniaring
Ol samting bilong pawa, masin, na instolesen i stap wantaim ol pepa o refrens sempel pastaim long ol i rilisim prototaip.
Prototaip Divelopmen
Ol i save wokim ol 'prototype harness' bilong sekim, konekta, 'dimensional', na 'installation verification' pastaim long ol i wokim planti.
Rivisen bilong disain na rilis bilong prodaksen
Ol senis we ol i painim long taim bilong skelim 'prototype' ol i putim insait long 'specification' we ol i orait long en pastaim long 'mass-production rilis.
Kwaliti Inspeksen na Testing
Elektrikel Testing
Ol i save sekim 'continuity', 'insulation resistance', 'standstand voltage', na 'circuit connection' pastaim long ol i salim i go.
Sekim bilong 'Crimp' na 'Terminal'
Ol i sekim ol 'crimp dimensions', 'terminal retention', 'connector engagement', na 'terminal positioning' bilong bosim ol hevi bilong 'poor contact' na 'pull-out.
Envairomen Reliabiliti
Ol i save mekim 'temperature cycling', 'vibration', 'moisture', 'oil/chemical exposure', 'abrasion', na 'spray testing' bihainim ol samting ol i laikim long prodak.
Hai-Voltej Sefti
Ol i save mekim tes bilong 'insulation', 'standard-voltage testing', 'HVIL function checks', na 'shielding/grounding verification' long ol 'high-voltage configurations we ol i makim.
Kompliens na Dokumentesen
Kwaliti Menesmen
IATF 16949, ISO 9001, na ISO 14001 kwaliti na envairomen menesmen setifikesen i sapotim wok bilong wokim ol 'automotive harness'.
Ol Setifikesen bilong Prodak
Ol setifikesen bilong UL na CQC i stap long ol prodak na konfiguresen bilong ol 'wire harness'.
Ol samting na ol pepa bilong bihainim lo
Ol pepa bilong ol samting na RoHS, REACH, na ol narapela pepa bilong bihainim lo i ken kamap bihainim ol samting projek i laikim.
Ol standet we i wok
Ol i ken makim ol 'wire' na 'harness' konfigurasen bihainim ISO 6722, SAE, LV, na ol narapela 'automotive requirements'.
FAQ